2025-10-11
Kungani usebenzise imishini yokukhangisa?
I-Deep Dive: Coke Guide & Coal Bunker
Ukucaciswa kobuchwepheshe kwemishini yethu yokukhangisa
Imibuzo Ejwayelekile nezimpendulo mayelana nemishini yokukhangisa
Izindaba zakamuva zomkhakha kanye nesifinyezo / ukuxhumana
Imishini yokukhwehlelaYenzelwe ukufeza amalahle i-Carbonization (i-coking) - I.e. Ukushisa amalahle endaweni entula umoya emotweni, ukushiya i-coke eqinile. Le nqubo ivame ukufaka: ukusatshalaliswa komdlalo, ama-pyrolysis, ukukhishwa kwegesi, ukupholisa okulawulwayo, nokusingathwa kwemikhiqizo enjengegesi yamalahle kanye nama-tar. Imishini yokukhangisa ihlinzeka ngesakhiwo semishini, ukuphathwa kokushisa, amasistimu wokubopha, kanye nokuphathwa kwezinto ezibonakalayo okudingekayo kokuphephile, okusebenzayo, nokuqhubekayo.
Ukusebenza Nokulawula Ukulawula: Idizayini efanelekile ivumela ukusebenza kahle kwesivuno se-coke kanye nokululama kwegesi / okuguquguqukayo.
Inqubo yokuqina nokuphepha: Ukubekwa uphawu okufanele, ukufakwa, nezinhlelo zokulawula kunciphisa ukulahleka kokushisa, ukuphatha ingcindezi, futhi kugcinwe ukusebenza okuphephile.
Ukulawulwa kokuphuma nokuthobela imveloEmishini yanamuhla yokukhangisa ihlanganisa ukuthwebula igesi, ukususwa kwe-sulfur, nezinhlelo zokulawula uthuli.
Ukuqina nokufika ngesikhathi: Izinto ezisezingeni eliphakeme kanye nokwakheka kunciphisa isikhathi sokulungiswa kwesikhathi sokulungiswa, ukwelula impilo, futhi kuqinisekiswe ukusebenza okuqinile.
Izibonelo zifaka:
By-product coke ovens
Ukungabuyi (Ukuvuselela Ukushisa) Ovens Coke
Amayunithi wokudonsela embhedeni wamanzi
Ukubambezeleka okubambezelekile (kuma-petroleum Revisies, yize kuhlobene)
Uhlobo ngalunye lubheka okuhlukile kokuphakelayo, ukukala, ukuphathwa yi-Byproduct, kanye namapharamitha okusebenza.
Ngakho-ke, lapho ukhetha imishini yokukhangisa, umthengi wezimboni kufanele acabangele ukudla kwamalahle, ukufundwa okufiselekayo, izingqinamba eziphumayo, ukululama kwezinto ezenziwe ngezakhandlela, kanye nokuhlanganiswa nezinqubo ezansi nomgwaqo.
Coke umhlahlandlela, Izinsalela eziqinile zekhabhoni ezinothile kusuka ku-Coal Carbonization, kungukufaka okubucayi kuhlelo lwe-metallurgical, lwamakhemikhali, kanye nasezisetshenzisweni. Izakhiwo zayo (e.g. Amandla, umlotha, i-carbon elungisiwe) ukunquma usizo lwayo ezindlini zokuqhuma, okutholakele, kanye nezinye izinhlelo.
Amaphuzu asemqoka:
I-poor noy: Ukudonswa kwesakhiwo se-porous, ukukhulisa ukuqina / ukuncishiswa kokuziphatha.
Amandla nosayizi: UCoke omuhle kufanele amelane nokuhlukumezeka nokugcina isakhiwo ngaphansi kwemithwalo ephezulu.
Ukululama kwegesi: Imikhiqizo eguquguqukayo (igesi yamalahle, i-tar, i-ammonia, amakhompiyutha esibabule) ancishisiwe futhi ahlanzwa ukuze aphinde asebenzise noma athengiswe.
Ukuhlanganiswa ukuba kuphelele: I-Coke imvamisa iya emithandweni yokuqhuma, kanye namagesi okuphakelayo amasistimu wokushisa noma izitshalo zamakhemikhali.
A I-Coal Bunkeryisikhungo sokugcina esiphakathi phakathi kwezinhlelo zokuphakelwa kwamalahle (i-crusher / pulverizer / feeder) kanye nemishini yokuhlekisa. Idizayini yayo nokusebenza kwayo kubalulekile ngoba kushintshashintshashintshashintshashintshashintshashintsha ekuhlinzekeni okuphakelayo, kuqinisekisa amanani okuphakelayo okungaguquki, futhi kuvikeleke kuma-blockages.
Idizayini ebalulekile nezinto ezisebenzayo:
Ubuso | Ukuchazwa / Ukubaluleka |
---|---|
Amandla nevolumu | Kumele ibambe amalahle anele ukulondolozela okuphakelayo okuqinile ngesikhathi sokuphazamiseka noma ukulungiswa. |
Okuphakelayo ukufana | Design ukuvumela ukuhamba okufanayo (Gwema ukuvala ama-bridging, amagundane) kuma-feeders. |
Amandla enhlaka | Kufanele ubhekane nesisindo, imithwalo enamandla, kanye nemiphumela yokushisa. |
Ukuvalwa kukaLaing & inert gas / uthuli control | I-Inglegen Ingress, ukuphuma kothuli, kanye nobungozi bokuqina okuzenzakalelayo. |
Indlela Yokudla | Ama-Rotary feeders, ama-feed adlidliza, noma ama-screws angasetshenziswa kumalahle amamitha ohlelweni lwe-coking. |
Ukuqapha & Izinzwa | Izinzwa ze-Level, izinzwa zokugeleza, izinzwa zokushisa ukuthola ukugaya, ama-blockages noma ama-hotspots. |
I-COAL Bunker isebenza njenge-buffer, izinguquko ze-upstream ezibushelelezi futhi zivikele inqubo yokukhangisa okuphansi kusuka ekuphathweni kokuphakelayo.
Ngezansi kungukuphaziswa okuningiliziwe kwamapharamitha we-Coking Equipments yethu kanye nezici. Siphula amamojula asemqoka ukukhombisa ukujula kochwepheshe.
Imodyuli / Ingxenye | Ipharamitha / i-speci | Inani elijwayelekile / ibanga | Inhloso / Amanothi |
---|---|---|---|
Inani lama-oveli / amakamelo | n | 20 - 100 (Can Conse Consate) | Inquma ukugcwala okuhambisanayo |
Ubukhulu beChamber | Ububanzi × ukuphakama × ukujula | e.g. 0.6 m × 2,5 m × 15 m | Iqondiswe kuhlobo lwe-Prance & Coal |
Ukushisa izinga lokushisa | 900 ° C kuya ku-1,300 ° C | Kuya ngohlobo lwamalahle | I-Pyrolysis / Carbonization Zone |
Isilinganiso sokushisa | ° C / ihora | I-100 - 300 ° C / H | Izilawuli Zokukhishwa Kwezinguquko |
Isikhathi sokujikeleza komjikelezo | h | 15 - 30 amahora | Isikhathi se-carbonization ephelele + ukupholisa |
Indlela yokupholisa | Amanzi aqeda amanzi / i-inert gesi / eyomile | Ngokwezifiso | Kuthinta ikhwalithi ye-coke nokuphuma |
Uhlelo lokuvala uphawu | I-Bell Seal, Hydraulic / Mechanical | — | Vimbela i-Ingress Ingress, ukuvuza kwegesi |
Ukubuyiselwa kwegesi nokuhlanzwa | IVolumu (NM³ / H), Ukususwa kweSulfur (ppm) | e.g. I-5,000 NM³ / H, ≤ 100 PPM SO₂ | Hlangana nemigomo yemvelo |
Ukubekezelela Okuqukethwe Ash | % | ≤ 10% (kuya ngamalahle) | Isidingo Sokuphakelwa Kwamalahle |
Okondla usayizi wamalahle | m | <50 mm ngokujwayelekile | Ukuqinisekisa ukufudumala okufanayo |
Ukudluliswa kwegumbi ngalinye | Ithoni / Usuku | e.g. 200-500 t / d | Kuyehluka nge design |
Indwangu ne-Lining | Isitini esisebenzayo, i-alloy ephezulu | — | Melana nokushisa okuphezulu nokugqwala |
Uhlelo lokulawula | PLC / DCS nge-scada | — | Ezenzakalelayo, ama-alamu, ukungena ngemvume kwedatha |
Isikhashana Sokulondolozwa | izinyanga | e.g. Izinyanga eziyi-12-24 | Ukuze uthole kabusha, izimpawu, izingxenye zemishini |
Nasi isibonelo sokucushwa:
Ipharameter | Thanda |
---|---|
Inani eliphelele lamakamelo | 30 |
Usayizi weChamber (w × h h × d) | 0.6 m × 2,5 m × 12 m |
Isikhathi sokujikeleza | Amahora angama-24 |
Ukushisa lokushisa | Kufika ku-1,200 ° C |
Ukudluliswa kwegumbi ngalinye | ~ 300 t / usuku |
Ukugcwala okuphelele | ~ 9,000 T / Day |
Indlela yokupholisa | Eyomile ijule ngegesi ye-inert |
Ukululama kwegesi | I-8,000 NM³ / H, ≤ 80 ppm so₂₂ |
Uhlelo lokulawula | I-DCS ngokuqapha okukude |
Ukuvikelwa Kwempilo Yesithando | > Iminyaka emi-2 ngaphansi kwezimo zokwakheka |
Usayizi wamalahle wokuphakelayo | 0 - 40 mm |
I-MAX ASTRANCEARANI | 8% |
Ukulungiselela kwamalahle nokuchoboza: Qinisekisa ukuthi amalahle okuphakelayo asayizi owamukelekayo.
Ukusingathwa kwegesi nokuhlanzwa: Izinhlelo zokususwa kwe-TAR, ukuskena kwe-sulfur, ukwehlukana kothuli.
Ukuvuselela ukushisa nokusebenzisa kabusha: Ama-Flue Strong Exchanger ashisekayo, amasistimu wesizukulwane esishisayo.
Izilawuli zokuphuma: Ukubanjwa kothuli, ama-scrabers, ukuhlukunyezwa kwe-VOC.
Ukuthathwa Nokuqapha: Izinga lokushisa, ingcindezi, ukwakheka kwegesi, ukugeleza, izinzwa zezinga.
Izinhlelo Zokuphepha: Ukukhululeka ngokweqile, ukuhlanza igesi i-inert, ukuvalwa okuphuthumayo.
Lokhu kucaciswa kuyabonakala ngokwezifiso - Siklama isayithi ngasinye, uhlobo lwamalahle, imikhawulo yezemvelo, kanye nokusebenzisa okufisayo.
Q: Yiziphi izici zamalahle ezibaluleke kakhulu ekusebenzeni okuhle kokonga?
A: Izakhiwo ezibalulekile zamalahle zifaka okuqukethwe okuguquguqukayo, okuqukethwe komlotha, okuqukethwe se-sulfur, umswakama kanye nokusatshalaliswa kosayizi. Umlotha ophansi, udaba olulinganiselayo oluguquguqukayo, isibabule esiphansi, nosayizi olawulwayo ungcono kakhulu. Lokhu kunquma ikhwalithi ye-coke, ukuphuma kwama-emuncy, kanye nama-dynamics ashisayo.
Q: Isikhathi esingakanani isikhathi esijwayelekile sokusebenza sohlelo lwemishini yokukhwehlela?
A: Ngokulungiswa okufanele, ukuvuselelwa kabusha, ukushintshwa kabusha, izingxenye zokubuyiselwa kwezingxenye, kanye nokusebenza ngaphakathi kwamapharamitha design, uhlelo lokukhwehlela lungasebenza ngokuthembekile iminyaka engama-20 +. Izingxenye ezibalulekile zokugqoka (izimpawu zesikhumba, ukuphindaphinda) zingadinga ukuhlinzekwa ngezikhathi ezithile.
Q: Ukulawulwa kokukhishwa kusingathwa kanjani ezitshalweni zesimanje zokukhangisa?
A: Ukukhishwa kulawulwa nge-gesi ukululama (ukuthwebula amagesi aguqukayo), i-tar / ammonia / i-sulfur ukuklabha, izihlungi zothuli kanye nokubekwa uphawu kwegesi i-inert ukuvikela ukungena komoya-mpilo. Ukuhambisana nemithetho yemvelo yendawo kuhlanganiswe ekwakhiweni.
Kungani insimbi namandla ifuna ukucindezela ukuthuthukiswa kwezitshalo?
Njengoba ukufunwa kwembulunga yonke kwensimbi namandla kuqina, ama-opharetha afuna amasistimu asebenza kahle, aphansi wokuphuma kokukhipha ukunciphisa izindleko futhi ahambisane namazinga entuthuko aqinile.
Ngabe umthetho wekhabhoni uthinta kanjani izitshalo zokukhwehlela?
Amanani e-Emission amanani kanye namanani e-carbon kuma-jurisdictions amaningi aphoqa ama-opharetha wesitshalo wokutshala imali ekuthatheni Capton, i-VOC Control, nezinhlelo zokuvuselela amandla.
Yikuphi okusha okuvelayo ekwakhiweni kwemishini yokukhangisa?
Izinto ezintsha (ama-ceramics amasha aphezulu, ama-alloys athuthukile), izinhlelo ezithuthukisiwe zokulawula (i-AI / ml ukulondolozwa kokuqagela), namayunithi ama-modular wesilinganiso esiguqukayo athola ukugcwala.
Lezi zindaba zezindaba, zakhiwe njengemibuzo, zivumelanisa nemibuzo evame ukuseshwa ngolwazi emikhakheni yezimboni nasezandleni zokukhiqiza.
Iminikelo yethu ye-Poking Exerdings yezothuthukiswa ukuze ihlangabezane nezidingo ezinzima zezimboni, ukuxubana okuphezulu, ukulawulwa kokuphuma, nokuphila isikhathi eside, kanye nokwenza ngezifiso okuguqukayo. Ukuthi ukugxila kwakho kungukukhiqizwa kwe-metallurgical coke, ukululama kwegesi yamakhemikhali, noma ukudilizwa kwamandla okuhlangene, siletha amasistimu owakhelwe ukusebenza.
Siletha ngokuziqhenya ngaphansi kwethu Intambo enkulu, Yakhelwe emashumini eminyaka wobunjiniyela nokwethembana kwezimboni. Ngokwakheka kwesistimu, amanani entengo, ukubonisana, noma ukuhlanganiswa kwesiza,Xhumana nathi- Sizokusiza ukuklama ikhambi elifanele lokukhangisa elihambisana nezidingo zakho.